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RIDDHI ROLL COMPACTOR
(PLC CONTROL MODEL
ALSO AVAILABLE) |
DESCRIPTION
Riddhi Roll Compactor is designed for the densification
and granulation of powder for the pharmaceutical industries in particulars and food and
chemical industries in general. It is also ideal for batch or continuous processing
variety of materials. By virtue of its construction and design, it ensures easy and quick
clean-up and is most ideal for quick product change-over and also prevents contamination
from one product to the other.
RIDDHI RC IS AVAILABLE IN TWO MODELS PLAIN AND WATER
JACKETTED, WATER JACKETTED MODEL IS WIDELY ACCEPTED MODEL DUE TO HEAT SENSITIVE PRODUCTS
WHICH CAN BE COMPACTED WITHOUT DISTORTING ITS PHYSICAL AND CHEMICAL PROPERTIES. HOT AND
COLD WATER OR LIQUID OR STEAM AT LOW PRESSURE CAN BE CIRCULATED FOR ABSORBING OR
DISCARDING (EJECTING) HEAT FROM THE PRODUCT.
Jacketting is provided in all process
sensitive area like rolls, bowls hopper. Quick release coupling are provided with
non-return valve to aviod spillage of water/liquid while taking hopper & bowl for
cleaning & sterilization. |
TECHNICAL
SPECIFICATIONS |
| MODEL |
RDRC 200/50 GMP |
RDRC 200/75 GMP |
RDRC 200/100 STD |
RDRC 200/150-STD |
| OUTPUT
(depending on the material to be compacted) |
20 to 60
Kgs/hour |
30 to 100
Kgs/hour |
100 to 250
Kgs/hour |
100 to 350
Kgs/hour |
| ROLL SIZE |
200mm dia x 50mm |
200mm dia x 75mm |
200mm dia x 100mm |
200mm dia x 150mm |
ROLL SPEED
(step pulley drive) |
6 to 25 RPM |
6 to 25 RPM |
6 to 22 RPM |
6 to 22 RPM |
| Feed SCREW
SPEED (variable speed drive) |
10 to 60 RPM |
10 to 60 RPM |
16 to 50 RPM |
16 to 50 RPM |
| ROLL DRIVE
MOTOR |
5 HP,960 RPM, 440
volts, 3phase, 50Hz |
5 HP,960 RPM, 440
volts, 3phase, 50Hz |
7.5 HP,960 RPM, 440
volts, 3phase, 50Hz |
10 HP,960 RPM, 440
volts, 3phase, 50Hz |
FEED SCREW
DRIVE MOTOR |
1HP, 1440 rpm, 440
volts, 3 phase, 50Hz |
1HP, 1440 rpm, 440
volts, 3 phase, 50Hz |
3HP, 960 rpm, 440
volts, 3 phase, 50Hz |
3HP, 960 rpm,440
volts, 3 phase, 50Hz |
| OVERALL
DIMENSIONS |
975mm (W) x 1150 mm (B)
x 1700 mm (H) |
975mm (W) x 1150 mm (B)
x 1700 mm (H) |
2350 mm (W) x 1250 mm (B)
x 1300 mm (H) |
2350 mm (W) x 1250 mm (B)
x 1300 mm (H) |
| NET WEIGHT |
1525 kgs. |
1550 kgs. |
2750 kgs. |
3000 kgs. |
|
SALIENT
FEATURES
-
Riddhi Roll Compatcor RDRC 200/50 &
200/75 are GMP models. Totally enclosed with SS304 cladding and frame work - ease of
cleaning.
-
Very Compact Design available in plain, water jacketted or
flame proof model.
-
Screw is driven through variable drive safety sleeping
clutch between gear box and feed screw.
-
Rolls drive through twin shaft gear box with speed drive
unit coupled to it using a flexible coupling which ensures synchronisation of the roll
with a steady torque loading.
-
Feeding device and sealing of roll by means of check plates
and all parts which are exposed to wear are made of hardened steel. The compacting head is
two piece assembly for easy dismantling.
-
Pre-densifier screw comprises of cylinder or conical shape
which is well polished and made of AISI SS-304 quality material.
-
Compacting rolls sleeves are made out of tool steel,
hardened to 55 HRC approx., & are keyed into shaft & thus protected against axial
slipping by thrust plates & bolts.
-
The feed screw assembly can be hydraulically lifted by hand
- operated hydraulic pump. This facilitates ease in cleaning.
-
Scrapper Assembly so designed to dismantle for ease of
cleaning.
-
Pre-Compression chamber guides the powder without any
slippage or leakage.
-
The main roll drive & feed screw are electrically
interconnected.
-
All controls and indicators of the compactor are
permanently built-in namely, on/off rolls, on/off feeds screw, main switch forward /
reverse switch, ammeters for rolls & feed screw & emergency stop.
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