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'REVA’ ROTARY VIAL WASHING MACHINE (G.M.P. MODEL)      


The vials are kept on the feed table and pushed into the built in rotary table. From the rotary table the vials move into the in feed worm automatically by means of  an inverting plate.  

The vials are transferred, mouth down, further into the vial carrier. The washing is done by subjecting the vials to a predetermined wash sequences. While on the carrier the vials are guided over a series of nozzles, which are connected to various wash  sequences. After passing through the washing zone the vials move into the discharge worm on the other side. Here they are inverted again by an inverting plate. So, that they resume their vertical position and are moved out of the machine straight into the drying funnel or collecting tray as desired. An antisplash acrylic cover is provided over the wash assembly.

Wash assembly:  The vial carrier with appropriate slot carry the vials mouth down  word over a series of fixed spraying nozzles. The nozzles are divided into various sectors depending upon the number of washes and their duration. The nozzles in turn are connected to various suppliers including a filtered air sources. Normally each  wash is followed by an air wash and vials then moved onto out going worm. Two Stainless Steel tanks, complete with powerful centrifugal type pumps and filters are  provided in the bottom portion of the machine.  

The connecting pipes are led through valves and pressure gauges on the top portion. A double air filter ensures clean air supply. The air sources is to be provided by the customer. A specially designed rubber cladded guide ring automatically  rotates the  valves which move over the spraying nozzles. 

Rotating Vial Wash Sequences 

Fresh water 3.75 sec.
Compressed Air 3.75 sec. 
D.I. Water 3.75 sec.
Compressed Air 3.75 sec.
Distilled Water 3.75 sec.
Compressed Air 3.75 sec.
Effective washing time 22.50 sec.
Idle Time 7.50 sec.
Total Cycle 30.00 sec.  

The sequence of washes can be made to Customer’s specifications.   Machine is provided with feeding platform near rotating table. A height adjustment vial loader is also provided to easy loading of the vials.

In unloading the outgoing worm pushes out the washed vials in vertical position with sufficient thrust to pass over the collecting tray. 2 Nos. stainless steel tanks with centrifugal pumps are provided. Suitable filters are for assuring particle free wash. Distilled water drained after final rinse can be used again for the first wash.

All contact parts are made out of S.S. 316 Quality and body cladded with S.S 304    18 Gauge sheet. Stainless Steel parts polished as matt finish by 120 grit. The machine works on 0.5 H.P. 440 volts and gaerbox to give 2 RPM output.

No. of Nozzles :  13 in each section (13 x 6 = 78 total). 
Output :   90 to 120 vials/min.  

Electric  Power 5.5 kw.
Pumps  ¾” x ¾”, 2 Nos. Centrifugal.
Motor  2 H.P.
Main Drive Motor 1 H.P. 1000 RPM.
Air Filter   5 to 10 microns.
Water Filter  10 to 15 microns.
Fresh water  350 ltrs/hr.
D.M. Water 350 ltrs/hr.
Distilled Water 350 ltrs/hr.
Air Consumption 20 PSI  0.6 M2/min.

Complete unit as per our standard.