Tablet Coating System 24",37",48",60".

We follow European Standards in Machine which other Indian Companies are not using same type of Quality for Price and other activities.

• We are using in Riddhi Machine major parts like DWYER MAKE MAGHELIC Differential Pressure Guage for Negative and Positive Pressures to show the difference in Guages.
  

• We are using BINKS England make guns which have a very long working life of 5 years while other Indian make guns used by others machines have life of 6 months . Therefore the customer is benefited by BINKS to a great extant
  
• We incorporate in machine Programmable Logic Controls System (PLC) so that all the coating parameters can be stored and checked, while other Indian manufacturers use Micro Processor Controls where you do not get reference facility for back records.
  
• We are providing Prefilter, Hepa Filter in the same price range. This system is required for GMP Regulation machine.
  
• We also provide Pneumatic Positioning Control for Air monitoring but no one in India is providing this . Therefore our price will be little higher but all these features are very essential for latest coating machines of GMP Standards.

SPEFICIFATION OF RIDDHI TABLET COATING SYSTEM (GMP-Type)
To suit the stringent production and environmental requirements of Pharmaceutical Industries, Riddhi developed most up-to-date "Know-how" of coating technology i.e. RIDDHI TABLET COATING SYSTEM simple, reliable, flexible and advanced, complying with the highest standard of GMP, utilises for uniform sugar and film coating on tablets.


SPECIAL FEATURES OF RIDDHI TABLET COATING SYSTEM

• Complies with the highest standard of GMP regulation.
• Maintain uniformity of coating.
• Eliminates manual reference and coater’s expertisation.
• Highly efficient spray system with spray guns, controlling the quality of coating of Tablets.
• Auto spray stop in case of disturbance in pan drive to protect tablets or granules from any damage due to system failure.
• Pan cabinet is absolutely air tight and ensures no pollution in production environment.
• Depending on shape, size and pattern of Rolling of Tablets, the spraying angle can be adjusted with the device within the spray gun.
• Easy adjustment device for levelling the cabinet.
• Close compact layout. PLC controller and peristaltic pump fitted with cabinet itself to avoid floor space occupation.
• Dose, pause and drying cycle can be revalidated with the help of PLC.

• A perforated cylindrical vessel of SS-316 fixed on a hanging drive shaft fitted with 8 Nos. Baffles of SS-316 kept in an Air-tight cabinet made of SS-304 (process contact parts are in SS-316 and other components in SS-304 quality) 
  Free hanging drum eliminates all mechanical components in the coating chamber.
  Sealing partition isolation panning area from technical zone.
  Rounded interior corners for efficient cleaning.
  Large side doors allow complete access to the coating chamber for cleaning and inspection.
  
• Highly efficient spray system, with sophisticated spray guns, completely free from choking problem, controls both the application rate and the droplet size for all types of coating.
  
• In general, Riddhi spray gun is of size 1mm or 1.5mm as per customer’s requirements.
  We generally provide Spray gun as usual practices.
  
• Peristaltic Pump is a versatile variable speed pump provided with Digital controller for precise speed regulation and rapid priming facility for accurate closing.
  
• Solution holding Tank: - The tank is made of SS-316, with pneumatic stirrer and the entire set is portable and easy to handle. A SS stirrer with well fitted Blade inside gives a solution with speed control.
  
• Hot air inlet blower fitted with Steam radiator of SS-304, Coarse filter of 20 micron, 5 micron pre-filter & 0.3 micron Hepa filter.
  
• Hot air exhaust unit driven by suitable Blower Motor connected with SS-304 Duct line and Silencer.
  
• The duct line of the air inlet blower and exhaust blower will be provided with separate auto-damper positioner controlling device for monitoring the condition of air flow in the pan cabinet, facilitate quicker drying at lower temperature.
  
• Auto unloading of Tablets – Inserting the discharge scoop inside the pan at the time of rotation, entire coated material can be taken out.
  
• Coating pan Drive assembly with appropriate Motor FLP/440 Volt/ 3 Phase coupled with electrically operated speed Variator and gearbox to achieve the pan speed range from 1 to 15 RPM.
  
• Electro-pneumatically operated control panel complete with PLC system.
  
• An integrated CIP (Clean-in-place) washing system complete with pump, jet nozzle, with sink and drain.
  
• Differential pressure gauges are provided to detect the static pressure developed within the system.

1. MAIN PAN UNIT 
   
1. CAPACITY – 10 to 12 Kgs.
2. PAN DIA - 610 mm (Perforated 3mm hole size)
3. PAN MOUTH DIA – 300 mm
4. PAN RPM – 1 to 15 (Variable)
5. PAN MOC – SS-316
6. PAN CABINET – SS-304
7. HOT AIR SUPPLY HOOD – SS-304
8. EXHAUST AIR HOOD – SS-304

1. HOT AIR UNIT 
   
1. AIR FLOW – 350 CFM at 6o" WG
2. HOT AIR BLOWR MOC – SS-304
3. HOT AIR BLOWER IMPELLER MOC – ALUMINIUM
4. HOT AIR UNIT COIL MOC – SS-304
5. HOT AIR DUCTING – SS-304
6. HOT AIR BLOWER MOUNTING – ANTIVIBRATORY PAD
7. HOT AIR FILTERS – COARSE – 20 Microns + FINE – 5 Microns + HEPA – 0.3 Micron
8. HOT AIR FILTER HOUSING – SS-304

1. EXHAUST AIR UNIT

AIR FLOW - 425 CFM at 6" WG.

EXHAUST AIR BLOWER MOC – M.S.EPOXY PAINTED.

EXHAUST AIR BLOWER IMPELLER MOC – ALUMINIUM

EXHAUST AIR DUCTING – S.S.

EXHAUST AIR BLOWER MOUNTING – ANTIVIBRATORY PAD.

2. MOTOR/ GEAR BOX / DRIVES 

1. MAIN PAN UNIT :-
2. MOTOR :-

` (i) MAKE –CROMPTON

1. TYPE –FLAMEPROOF
2. H.P. – 1.
3. RPM – 1440 (TO GET PAN RPM – 1 – 15)

1. GEAR BOX
2. MAKE - RADICON
3. TYPE / MODEL – AS PER DESIGN
   
1. DRIVE
2. FREQUENCY VARIATOR - (A.C.)
3. PAN RPM – 1 – 15
4. FREQUENCY VARIATOR

1. HOT AIR BLOWER

MOTOR
MAKE –CROMPTON
TYPE –FLAMPROOF
H.P. – 1
RPM – 1440

2. EXHAUST AIR BLOWER MOTOR

1. CONTROL PANEL / PLC (Optional)

1. CONTROL PANEL MOC – SS-304
2. PLC MAKE – High Capacity
3. PLC FUNCTION –
1. RPM DISPLAY
2. TEMP.DISPLAY/CONTROL
3. SPRAY ON/ OFF CONTROL
4. SPRAY – TIME TOTALISER
5. LOW/HIGH TEMP. INDICATION AND ALARM
6. LOW COMPRESSED AIR INDICATION AND ALARM
7. HOT AIR/EXHAUST AIR BLOWER INTERLOCKING
8. 80 COLUMN PRINTER TO GIVE TEMPERATURE AND SPRAY ON/OFF, SPRAY TIME TOTALISER PRINTOUT. (WITH BATCH NO. AND DATE/TIME)
9. PRODUCT WISE PARAMETER/ PROGRAMMING MEMORY.

1. POWER PANEL

MOC – MS EPOXY PAINTED
POWER PANEL COMPONENTS

2. SOLUTION HOLDING TANK
   
1. CAPACITY – 25 Ltrs.
2. MOC - SS-316 ON POLYPROPELENE WHEELS
3. MOUNTING – ON POLYPROPYLIN WHEELS
4. AGITATOR – PNEUMATIC
5. INDICATOR – LEVEL INDICATOR

1. SPRAYING SYSTEMS 

9. SPRAY GUNS - 1 NO.

ii) SPRAY GUN MAKE - BINKS (ENGLAND – U.K.)
iii) PERISTALTIC PUMP MAKE - WATSON MARLOW
iv) PERISTALTIC PUMP DRIVE - ELECTRIC
v) PNEUMATIC FITTINGS - FESTO MAKE
vi) SOLUTION CONVEYING TUBING - MARPURNE/ SILICON
vii) TAFLON COATED - FLEXIBLE PIPING – SS-316

1. MAIN PAN UNIT 

1. CAPACITY – 40 to 80 Kgs.
2. PAN DIA - 940 mm (Perforated 3mm hole size)
3. PAN MOUTH DIA – 400 mm
4. PAN RPM – 1 to 15 (Variable)
5. PAN MOC – SS-316
6. PAN CABINET – SS-304
7. HOT AIR SUPPLY HOOD – SS-304
8. EXHAUST AIR HOOD – SS-304

1. HOT AIR UNIT 

1. AIR FLOW – 1450 CFM at 8^" WG
2. HOT AIR BLOWR MOC – SS-304
3. HOT AIR BLOWER IMPELLER MOC – ALUMINIUM
4. HOT AIR UNIT COIL MOC – SS-304
5. HOT AIR DUCTING – SS-304
6. HOT AIR BLOWER MOUNTING – ANTIVIBRATORY PAD
7. HOT AIR FILTERS – COARSE – 20 Microns + FINE – 5 Microns + HEPA – 0.3 Micron
8. HOT AIR FILTER HOUSING – SS-304

1. EXHAUST AIR UNIT 

AIR FLOW - 1800 CFM at 8^"WG.
EXHAUST AIR BLOWER MOC – M.S.EPOXY PAINTED.
EXHAUST AIR BLOWER IMPELLER MOC – ALUMINIUM
EXHAUST AIR DUCTING – S.S.
EXHAUST AIR BLOWER MOUNTING – ANTIVIBRATORY PAD.

2. MOTOR/ GEAR BOX / DRIVES 

1. MAIN PAN UNIT 

1. MOTOR 

(i) MAKE – CROMPTON

1. TYPE – FLAME PROOF
2. H.P. – 2
3. RPM – 1440 (TO GET PAN RPM – 1 – 15)

1. GEAR BOX

1. MAKE - RADICON
2. TYPE / MODEL – AS PER DESIGN

1. DRIVE

1. FREQUENCY VARIATOR - (A.C.)
2. PAN RPM – 1 – 15
3. FREQUENCY VARIATOR

1. HOT AIR BLOWER

MOTOR
MAKE – CROMPTON
TYPE – FLAME PROOF
H.P. - 3
RPM - 2880

2. EXHAUST AIR BLOWER MOTOR

1. CONTROL PANEL / PLC (Optional)

1. CONTROL PANEL MOC – SS-304
2. PLC MAKE – High Capacity
3. PLC FUNCTION –

1. RPM DISPLAY
2. TEMP.DISPLAY/CONTROL
3. SPRAY ON/ OFF CONTROL
4. SPRAY – TIME TOTALISER
5. LOW/HIGH TEMP. INDICATION AND ALARM
6. LOW COMPRESSED AIR INDICATION AND ALARM
7. HOT AIR/EXHAUST AIR BLOWER INTERLOCKING
8. 80 COLUMN PRINTER TO GIVE TEMPERATURE AND SPRAY ON/OFF, SPRAY TIME TOTALISER PRINTOUT. (WITH BATCH NO. AND DATE/TIME)
9. PRODUCT WISE PARAMETER/ PROGRAMMING MEMORY.

1. POWER PANEL

MOC – MS EPOXY PAINTED
POWER PANEL COMPONENTS

2. SOLUTION HOLDING TANK 

1. CAPACITY – 50 Ltrs.
2. MOC - SS-316 ON POLYPROPELENE WHEELS
3. MOUNTING – ON POLYPROPYLIN WHEELS
4. AGITATOR – PNEUMATIC
5. INDICATOR – LEVEL INDICATOR

1. SPRAYING SYSTEMS 

9. SPRAY GUNS - 2 NOs.

ii) SPRAY GUN MAKE - BINKS (ENGLAND – U.K.)

iii) PERISTALTIC PUMP MAKE - WATSON MARLOW

iv) PERISTALTIC PUMP DRIVE - ELECTRIC

v) PNEUMATIC FITTINGS - FESTO MAKE

vi) SOLUTION CONVEYING TUBING - MARPURNE/ SILICON

vii) TAFLON COATED - FLEXIBLE PIPING – SS-316

TECHNICAL SPECIFICATION OF RIDDHI TABLET COATING SYSTEM – 48"

1. MAIN PAN UNIT

1. CAPACITY – 100 to 170 Kgs.
2. PAN DIA - 1220 mm
3. PAN MOUTH DIA – 450 mm
4. PAN RPM – 1 to 15 (Variable)
5. PAN MOC – SS-316
6. PAN CABINET – SS-304
7. HOT AIR SUPPLY HOOD – SS-304
8. EXHAUST AIR HOOD – SS-304

1. HOT AIR UNIT 

1. AIR FLOW – 2500 CFM
2. DEVELOPER PRESSURE – 250MM W.G.
3. HOT AIR UNIT COIL MOC – SS-304
4. HOT AIR DUCTING – SS-304
5. HOT AIR FILTERS – COUARSE – 20 Microns + FINE – 5 Microns + HEPA – 0.3 Micron
6. HOT AIR FILTER HOUSING – SS-304

1. EXHAUST AIR UNIT

AIR FLOW - 3000 CFM
Develop Pressure –2 50mm W.G.
EXHAUST AIR BLOWER MOC – M.S.EPOXY PAINTED.
EXHAUST AIR DUCTING – S.S.304

2. MOTOR/ GEAR BOX / DRIVES 

1. MAIN PAN UNIT 

1. MOTOR 

(i) MAKE – CROMPTON

1. TYPE – FLAME PROOF
2. H.P. – 3
3. RPM – 1440 (TO GET PAN RPM – 1 – 15)

1. GEAR BOX

1. MAKE - RADICON
2. TYPE / MODEL – AS PER DESIGN

1. DRIVE

1. FREQUENCY VARIATOR - (A.C.)
2. PAN RPM – 1 – 15
3. FREQUENCY VARIATOR MAKE - TELEMECHANIQUE

1. HOT AIR BLOWER

MOTOR
MAKE – CROMPTON
TYPE – FLAME PROOF
H.P. - 10
RPM - 2880

2. EXHAUST AIR BLOWER MOTOR

4) MACHINE WEIGHT - 1000 KGS.
BLOWER - 550 KGS.
FILTER HOUSING - 650 KGS.

1. CONTROL PANEL / PLC (Optional)

1) CONTROL PANEL MOC – SS-304

1. PLC FUNCTION –
1. RPM DISPLAY
2. TEMP.DISPLAY/CONTROL
3. SPRAY ON/ OFF CONTROL
4. SPRAY – TIME TOTALISER
5. LOW/HIGH TEMP. INDICATION AND ALARM
6. LOW COMPRESSED AIR INDICATION AND ALARM
7. HOT AIR/EXHAUST AIR BLOWER INTERLOCKING
8. 80 COLUMN PRINTER TO GIVE TEMPERATURE AND SPRAY ON/OFF, SPRAY TIME TOTALISER PRINTOUT. (WITH BATCH NO. AND DATE/TIME)
9. PRODUCT WISE PARAMETER/ PROGRAMMING MEMORY.
   
1. CONTROL PANEL COMPONENTS - TELEMECHANIQUE

1. POWER PANEL COMPONENTES

MOC – MS EXPOXY PAINTED
POWER PANEL COMPONENTS -

2. SOLUTION HOLDING TANK 

1. CAPACITY – 100 Ltr.
2. MOC - SS-316
3. MOUNTING – ON POLYPROPYLENE WHEELS
4. AGITATOR – PNEUMATIC

1. SPRAYING SYSTEMS 

9. SPRAY GUNS - 3 NOs.

ii) SPRAY GUN MAKE - BINKS
iii) PERISTALTIC PUMP MAKE - WATSON MARLOW
iv) PERISTALTIC PUMP DRIVE - ELECTRIC
v) PNEUMATIC FITTINGS - FESTO MAKE
vi) SOLUTION CONVEYING TUBING - MARPURNE/ SILICON
vii) TAFLON COATED - FLEXIBLE PIPING – SS-316

1. MAIN PAN UNIT

1. CAPACITY – 200 to 350 Kgs.
2. PAN DIA - 1525 mm
3. PAN MOUTH DIA – 525 mm
4. PAN RPM – 1 to 15 (Variable)
5. PAN MOC – SS-316
6. PAN CABINET – SS-304
7. HOT AIR SUPPLY HOOD – SS-304
8. EXHAUST AIR HOOD – SS-304

1. HOT AIR UNIT

1. AIR FLOW – 4000 CFM
2. DEVELOPER PRESSURE – 250MM W.G.
3. HOT AIR UNIT COIL MOC – SS-304
4. HOT AIR DUCTING – SS-304
5. HOT AIR FILTERS – COARSE – 20 Microns + FINE – 5 Microns + HEPA – 0.3 Micron
6. HOT AIR FILTER HOUSING – SS-304

1. EXHAUST AIR UNIT 

AIR FLOW - 5000 CFM
Develop Pressure –2 50mm W.G.
EXHAUST AIR BLOWER MOC – M.S.EPOXY PAINTED.
EXHAUST AIR DUCTING – S.S.304

2. MOTOR/ GEAR BOX / DRIVES 

1. MAIN PAN UNIT 

1. MOTOR 

` (i) MAKE – CROMPTON

1. TYPE – FLAME PROOF
2. H.P. – 5
3. RPM – 1440 (TO GET PAN RPM – 1 – 15)

1. GEAR BOX

1. MAKE - RADICON
2. TYPE / MODEL – AS PER DESIGN

1. DRIVE

1. FREQUENCY VARIATOR - (A.C.)
2. PAN RPM – 1 – 15
3. FREQUENCY VARIATOR MAKE - TELEMECHANIQUE

1. HOT AIR BLOWER

MOTOR
MAKE – CROMPTON
TYPE – FLAME PROOF
H.P. - 10
RPM - 2880

2. EXHAUST AIR BLOWER MOTOR

4) MACHINE WEIGHT - 1500 KGS.

BLOWER - 550 KGS.

FILTER HOUSING - 650 KGS.

1. CONTROL PANEL / PLC (Optional)

1. CONTROL PANEL MOC – SS-304
2. PLC MAKE – MITSUBISHI High Capacity
3. PLC FUNCTION –

1. RPM DISPLAY
2. TEMP.DISPLAY/CONTROL
3. SPRAY ON/ OFF CONTROL
4. SPRAY – TIME TOTALISER
5. LOW/HIGH TEMP. INDICATION AND ALARM
6. LOW CONPUENED AIR INDICATION AND ALARM
7. HOT AIR/EXHAUST AIR BLOWER INTERLOCKING
8. 80 COLUMN PRINTER TO GIVE TEMPERATURE AND SPRAY ON/OFF, SPRAY TIME TOTALISER PRINTOUT. (WITH BATCH NO. AND DATE/TIME)
9. PRODUCT WISE PARAMETER/ PROGRAMMING MEMORY.

1. POWER PANEL COMPONENTS - TELEMECHANIQUE

1. CAPACITY – 150 Ltr.
2. MOC - SS-316
3. MOUNTING – ON POLYPROPYLENE WHEELS
4. AGITATOR – PNEUMATIC

H)SPRAYING SYSTEMS 

9. SPRAY GUNS - 4 NOs.

ii) SPRAY GUN MAKE - BINKS
iii) PERISTALTIC PUMP MAKE - WATSON MARLOW
iv) PERISTALTIC PUMP DRIVE - ELECTRIC
v) PNEUMATIC FITTINGS - FESTO MAKE
vi) SOLUTION CONVEYING TUBING - MARPURNE/ SILICON
vii) TAFLON COATED - FLEXIBLE PIPING – SS-316

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